Photon Extrusion

Our old Makerbot case sitting in the scrap parts bin has been resurrected as a grow case for my terrariums! All it took was an afternoon, some scrap plastic sheets, a few LED strips + power supply, and liberal use of a hot glue gun.

Lights off
Ready to go
Printing some plants

Lost Artwork Found!

One of our members Marie made a beautiful painting of Lightning from Final Fantasy XIII.  Sadly when Marie moved away from Philly to pursue her programming career her painting got lost in the abyss that is the Hive76 utility closet.  Luckily her painting resurface and is now on display for everyone to appreciate.

 

Thank you Marie, we miss you!

Vintage Video Game Night!

Well, it’s that time of year again! We’ve gathered up all of our old consoles, dusted off our CRTs, and practice blowing off our NES games!

NES, Super NES, N64, Commodore64, Atari, Dreamcast, 3DO, plus tons of games, and more! The Hive76 vintage video gaming night is back again for Philly Tech Week 2015!!

A free event!
Tuesday, April 21
7:00pm–11:00pm
915 Spring Garden St

Hydroponic Gardening

On Tuesday April 28th Chris Anderson will be instructing a lecture and demo on Hydroponic and Aquaponic gardening. If you are interested in learning alternative farming and gardening techniques this class will introduce a more environmentally friendly process for growing your own produce. Generally, the hydroponics approach is beneficial because although the initial costs are higher, on a long term outlook the process is exponentially less expensive. Hydroponics also takes up to 50% less land use, therefore is much less intrusive to the environment, minimizing clearing of woodlands and soil degradation. The soil-less process of hydroponics also uses up to 90% less water and up to 60 % less fertilizer and pesticide use.

Join Hive76 members to learn more about how you can build your own sustainable farming/ gardening hydroponic or aquaponic system. The instructor will be providing the Basic items for the wicking system being built but please bring any supplies you have that may enhance the design. Chris Anderson will help guide the class in how they can optimize their gardening system with their suggested materials, exploring the creative possibilities in using recycled products. That class will cost $8, CASH ONLY. For more information check out the class in the Hive76 Calendar. Please comment below if you are interested and will be attending. Can’t wait to see you there!

Take a tour of Chris Anderson’s classroom design.

The materials for the class are as follows:

Basic items:
2L or 3L soda bottle(s)
Old white t-shirts/towels (washed)
Encouraged items:
Aquarium/fish-tank air-pump, tubing, air-stone
tin-foil
Gravel (any size)
Geolite, Vermiculite, hydrocorals
plastic planter cups
empty plastic squeezable condiment bottles
plant seeds
zip-ties
caulk, silicon, caulk-gun
pipe cleaners
construction paper
aquarium lid with florescent light
power-strip; plug in timers
straws, tubing (any sizes)
Sources:
https://ecopostblog.wordpress.com/2014/07/14/the-environmental-benefits-of-hydroponics/

DIY Music Night at Hive76 – Philly Tech Week 2015

Making things to make music

On Thursday, April 23, our celebration of Philly Tech Week events continues as we open our doors for DIY Music Night (7pm-???). If you’re into music, making music, or making things that make music, you won’t want to miss it! If you’ve been to the space before, you’ll know that we run on a steady diet of tunes. And on Thursday, we’ll have all our audio and music-centric projects out in what is sure to be the noisest night of PTW. Come by and see the space, make some amplified noise, hang out, or share your own projects.

We’ll have guitars, amps, synthesizers, sequencers, oscilloscopes, speakers, fuzzboxes, tremolo pedals, signal generators, oscillators, speakers, drum machines, pickups, karaoke machines and probably alot more – all made at Hive76.

There will be snacks and beer.

Making the Hivelord [Part 2]

It’s been a while, but here’s the second post on making the Hivelord. This post will focus on the frame of the Hivelord mask, which is mostly made of copper tubing and scrap wood. Unfortunately this means it is relatively heavy for something mounted around my head, but I found a military external frame backpack that works well to transfer the weight to my hips. The length of the mask helps balance it over the frame, and I added an adjustable strap to the back to hold the laptop screen in the right position in front of my face. The end result is surprisingly comfortable!

To start, check out those copper tubes. This may have been the most expensive part of the project, I spent around $60 on copper tubing. I bought a few lengths from Home Depot, cut them into fourths, and then hammered the ends flat. You can also squish the ends in a vice to flatten them, but hammering it was a lot more fun. Once the end was flat, I carefully used the drill press to put a hole in them, then bent the end to an appropriate angle. Use a vice to hold the flat part while you bend it. I used some spare nuts and bolts to hold the copper tubing to the wood part of the frame.

Here’s the mount for the screen. The backside of the repurposed laptop screen sits on those wooden blocks, which are glued to the wooden board. I drilled those holes in the block and then hot glued the nuts inside them so you can tighten the bolts into place with the screen installed on the front. There’s enough space between the laptop screen and the mounting board to house the screen converter. I was originally going to put a camera on the inside to project my face onto the screen, so I designed the mask to be around 9 inches in front of my face.

Here I am making sure my head fits in there.

Now, to attach the screen. I had some scrap copper tubing left over, so I made some custom brackets to hold the screen in place. Flatten the tube with a hammer and bend it in the vice. Hit the bend with the hammer a few times to express yourself and give the bracket a nice 90 degree angle. I pretty much made these up as a went along, marking where the bend had to be and then making it in the vice.

The whole thing is held onto the backpack frame with a few zip ties. I was originally just testing it out with the zip ties, but they worked so well I kept them there. You can see a metal wire coming down from the back mount board. That was replaced with a backpack style strap, allowing me to adjust whether the head is looking down or up and counterbalance the mask.

Here’s the periscope. It took me a few beers to convince myself that this would be a good idea, but I was surprised at how well it works. It’s made entirely out of hot glue, square dowel rods, two mirrors, and some math. If I had to make it again I’d make the mirrors a little larger, you can only really see out of it with one eye.

Next I tested out the electronics. The screen was upside down but that was simple enough to change in the raspi. I mounted the electronics to the wood board behind the laptop screen. It’s always been a wonder to me what’s the best way to mount electronics to a solid surface. This time around I penciled in where the mounting holes were on the pcb, then I drilled some pilot holes in these spots. A dab of hot glue held the boards in place as I put in screws and or wood nails through the pilot holes. Of course, most of these stuck out the other side of the board, so I used the dremel to cut off the pointy ends. In the end it was pretty solid but the process was a bit nerve wracking.

Last but not least I had to cover up the sides of the frame. I found some scrap foam board, cut them out to size, and then spray painted the panels orange. They are held to the frame with EL wire threaded through the foam board, with the copper tube in between. I marked every half inch, then used the drill press to make some clean holes in the foam board. It took a while to thread the wire though, but I was amazed that each side required exactly 15 feet of EL wire. Sometimes you luck out when wingin it.

Thanks for reading. Next up will be a post on the Boomfists I designed for the Hivelord; speakers attached to my fists. They haven’t made a public appearance yet, but chances are high they will make an appearance with the rest of the costume at MAGFest in January!

There’s a 3D printer on the ISS thanks to Made in Space and Mike Chen

Humanity reached a big milestone this year. For millions of years, every tool that homo sapiens has ever made has had one thing in common: it was made on Earth.

The first 3D printer in space from Made in Space

But this year we successfully launched a 3D printer into space, marking the first time in human history that we can make an object off the surface of the earth. The group that has made this possible (besides NASA) is Made in Space, a company founded to prove that off-world additive manufacturing is both possible and the next step in space colonization. I talked with Made in Space co-founder Mike Chen about the future of making in space.

Getting to space is getting easier each year, but even with the new SpaceX Dragon missions, the cost of putting a kilogram of mass on the International Space Station is still about US$22,000. That makes it unreachable for most of us. In 2010 Made in Space saw a chance to disrupt this rocket-powered supply chain and enable manufacturing in space using newly available consumer 3D printer technology. They ran countless tests of existing consumer 3D printers onboard a reduced gravity aircraft (aka the Vomit Comet) to find a suitable design. Mike explained the problem, “We actually get a few emails a week [where] someone takes a printer and turns it upside down or sideways and says, ‘See? This prints upside down, so why wouldn’t this printer work in space?’ You know, you’re just not really thinking it through. Gravity is still there, acting as a force to hold things in place.” Remove that force and everything starts to oscillate. Also, heating elements in microgravity are difficult because there is no natural convection to circulate hot air, making passive cooling nearly impossible. The machine also needs to withstand the violence of launch, which may be the biggest build challenge. The Made in Space team decided that they needed a design of their own.

Mike says that’s one of the reasons the space stations exists, to experiment with how different systems act in micro-gravity. This is very much an experiment and is being treated as such. On November 17th, the printer was installed in the Microgravity Science Glovebox (MSG), a facility on the ISS dedicated to possibly harmful experiments, and a perfect place to safely test new technologies. Now that the machine is ready, the first extraterrestrial manufacturing will commence soon.

Zero Gravity 3D printer, image courtesy of Made in Space

I pressed Mike for some details on the machine itself. It’s a Material Extrusion machine like most consumer 3D printers on the market. That means it’s full of steppers; everyone loves steppers. In order to limit their unknown variables, they decided to use ABS plastic as their material. It’s one of the most well known polymers and is a very useful material. ABS does have toxic offgassing, so in addition to being housed in the MSG, there are environmental filters to protect the astronauts’ precious atmosphere. A 3D printing professional will also appreciate these simple design guidelines presented by Future Engineers who host a challenge to inspire schoolkids to design an object to be printed in space. Those guidelines also call out the build volume of 5cm x 10cm x 5cm and specific design hazards posed to an astronaut. Printed parts must not have any support structures or require post processing, which could release small particles in the air that can get in everything, including the astronauts. The standard 45° overhang is present as well. Maybe the next machine will be a 5 axis robot that can follow clever 3D toolpaths and truly print any geometry.

This machine has been designed with multiple design constraints to contend with. These constraints really drove Made in Space to develop their own machine and IP. On the ISS, an hour of an astronaut’s precious time will cost about $50,000. That means no fiddling with extruder tensions or babysitting the machine as it prints. So the printer only has one button, the ON button. Everything else is handled from ground control thanks to the MSG’s video cameras.

The big question is, what will they print first? Made in Space is being very secretive about this, but we won’t have to wait long to find out. The first print will be a special milestone, but subsequent prints will be test coupons that can be compared to prints made in an identical machine on terra firma. After proving the printer’s quality, there is a long list of useful objects that are needed on the ISS. There are hundreds of replacement parts already in storage on the station, but in the future those parts will be made on demand. At that point each kilo of printer material becomes a lot more valuable and versatile. There is even new opportunities to improve the lives of the astronauts by allowing family members to send digital gifts into orbit. In 2009 Randy Bresnik’s daughter was born while he was on an ISS mission. Imagine in addition to a photograph, Randy holding a 3D print of the newest Bresnik while passing out bubblegum cigars to his fellow astronauts.

You too can design something to be produced in space. Mike was keen on energizing the thousands of brand new 3D designers in the world to help solve problems in space. This machine gives an amazing amount of access to the 3D printing community on Earth. Made in Space is very receptive to ideas about what should be manufactured in space. Reach out and find a novel solution to a unique problem and there may even be a commercial benefit in it for you. See what Made in Space is doing on their website and follow Mike Chen on twitter: @MikeChen. These are exciting days.

The Hivelord at UArts Design Charette 2014: Cyborgs

I heard there were smoothies here?

Salutations, flatlanders! Your electron based mail message reached my hyper-dimensional lair, I was lured out of the 67th dimension by word of snacks, refreshments, and of course, your attempts to augment your meaty forms with your so called ‘technology.’ The idea: to design artifacts made 50 years in your future. How will they affect the fragile social human construct? More specifically, are these items you’re designing to simplify and enhance your lives creating one step forward in the inevitable march toward a dystopian hellscape? I’d answer these questions, but I’m technically not allowed to break causality.

But I digress, I’m really here to show you all the souls I stole pictures I took with my face. It only took a few years off your lifespan, and there’s a 50/50 chance they were bad years anyway. Thanks for being such good sports!

Click here -> The Hivelord at UArts Design Charette 2014 <-

Halloween Themed Open Build Night 10/24!

Hackers! Need to finish your costume and/or decorations before the spooky festivities begin? We will be hosting a Halloween themed open build night this Friday, October 24th, 7pm – late o’clock! Suggested themes include wearables, microcontrollers, LEDs, and blood. Bring something to work on!

WHAT: Halloween Open Build Night
WHERE: Hive76 Global Headquarters
WHEN: October 24th, 7pm – ????
WHO: Wizards, witches, warlocks
WHY: ?????

Making the Hivelord [Part 1]

Oh hai

Hello, meatbags! Perhaps you saw me at Maker Faire, jukin and jivin and havin a time. You probably wondered “where did this guy get his slick get-up?” And,  “is it possible for me to build something similar in his glorious image?” And then your dreams were consumed each night by a vivid nightmare of a distant planet, covered in entirely in evergreen trees and a deafening roar. “What is this place, and why am I forced to wander it every night?” No? Well consider yourself one of the lucky ones then.

Anyway, this is part one of the build log for the Hivelord costume. The inspiration was based on the scramblesuit from the novel A Scanner Darkly, by Philip K Dick, which is a suit that anonymizes its user by constantly projecting a changing image of different people on the outside of the suit. I figured that’s not technologically feasible, but making a mask version certainly is. I originally wanted to record short videos of the inside of the mask, with different people wearing it, but as I built the mask it became obvious that it wouldn’t be feasible, or as cool as using it to take photos. There is a raspberry pi running some python code to control the slideshow and picture taking functions along with an arcade button connected to the raspi’s GPIO. Pressing the button puts the screen into preview mode, which shows what the camera is looking at. When the button is released, the picture is taken and added to the slideshow.

Parts list:

  • raspberry pi with camera
  • old laptop screen
  • output converter for the laptop screen
  • arcade style button
  • 12V lead acid battery
  • 5V step down converter (for raspi)
  • HDMI cable
  • military backpack frame
  • copper pipe
  • pipe insulation for padding
  • various nuts and bolts
  • mirror for periscope
  • scrap wood, square dowel
  • orange spandex suit

This first post will focus on creating the screen. I was surprised to find many vendors on ebay selling boards that will convert the proprietary pinout of the laptop board to something useful, such as HDMI or VGA. If you have an old screen laying around, you can even make a new monitor for yourself for $35.

Found an old laptop screen in the hackerspace

Take the case off the screen and read the model number from the back. Look around on ebay for a converter board. It seems like most of them are made to order, so if you don’t find a listing, try contacting a seller. Below is a picture of the board I used, which runs off 12V. Thankfully I found a 12V wall wart in the space to test it.

The deconstructed screen
The screen connector. This will be converted to something useful, like HDMI

The converter board came with all its own cables and its own separate board to control the screen functions, like resolution, alignment, and an on/off button.

Once everything is plugged in, turn it on to test it out. The screen worked perfectly, and automatically configured itself to the correct resolution. There was enough cabling for me to run the wires outside of the original laptop screen case, so I just put everything back the way it was, with the converter board hanging off. All the electronics will eventually be mounted to the wooden frame of the mask.

First try running the screen

Next, connect everything together, screen to converter to raspi, and power it up. Here I am testing out the camera after I changed all the settings to portrait mode.

I then connected it all to a bench supply so I could see how much power the whole set up consumed. It uses just about an amp at 12v. I found a 7 amp-hour 12V lead acid battery on amazon that did a decent job, though I’d probably buy a spare since I did run out of battery at maker faire. There’s a 5V downcoverter thrown in there too, to power the raspberry pi off the 12V supply.

Powering up this mess with a sneak peek of the copper frame.

Thanks for reading! Next post will be on the making of the frame.